Postby ChrisM » Tue Oct 06, 2009 9:53 am
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Just re-read the above and there is a mistake, you need to take the base out 1st, otherwise you will not be able to remove the backrest because of the rear seat belts, once the base is out you can see the belt anchor points, a 17mm socket will undo them [ 1 on each side], as the belts need to be threaded through the backrest when you remove it *******************************************************
Glad you got the Torx sizes, my set is a bit old now and the sizes have worn off.
Just be careful with the two plastic covers on either side of rear seat back, you will need to first pull it up by the window as it is clipped there it also has a lug which holds it against the quater panel trim this will just slide out as well the covers are quite flexible, then pull it towards the window (it does slide), now I can never remember which side to pull up on, so I usually tug away before it becomes obvious but I am sure it is the front comes up first [ side facing the front of the car], they are fairly tight so you will battle a bit with them.
Seat base is no problem
Seat back is no problem
Rear seat belts no problem, bit fiddly to feed them back through the rear seat slots make sure there is no twists!
Front seat belt lower slider, easy to remove just a bit fiddly to get out just hink of a J the tail of the J faces the outside of the car, the long back of the J is what the belt sildes on, so undo the Torx push the J towards the back of the car so the tail clears the hole it is positioned in, then bring it towards the inside of the car do not twist it keep it level and it will come out of the slot, I push it back then slightly towards me then forwards in jabs whilst moving more towards me until the end to the J finds the slot and out it comes fitting is easy as you will see how it works, simple really just hard to explain.
Remember to lift up the door kick trim as this locks the side panel in place, just the corner need come up, pops up easy just held in place by plastic clips, can be done by hand.
The plastic pins that hold the quter panel Trim in place I have 4 one hides behind the rear seat belt, again simple, flat balde screwdriver bit of a turn on the m and you will see them lift a bit use the blade then to lift the pins right up then the clip should pop out if not a little gental help with the blade as a lever will pop them out, fitting.... what I found easier was to pick this clip up look at the end that fits inside the panel you will see the pin and a larger base to it so it dose not fall out, they can be pigs to put back in so I use my thumb nail to lift one the palstic legs slighlty so I can remove the pin, refitting is then made easy.
The panel comes out at the bottom slightly, then out at the front to disengauge the plastic pin holding it halfway down the panel, where the front seat belt slot is basically then panel lifts up to remove it from the clips up by the window, don't for get the window switch and speaker connections, seat belt is feed out of panel slot, panel is now FREE!!! when refitng panel I find it easier to pop out the seat belt slot trim from the slot as it is quite hard to get the front seat belt back through because of the long plastic sheath on the belt it is the trim that makes it hard to get through the plastic gets caught on it, also make sure no twists, the same when you refit the lower slider, make sure the belt is the right way around. Whatch out for bits of foam that fall out as they stop rattles so take note where they go there are 2 suposedly stuck, but not always!
Window seals in and out side, carefully pull them up the inside one is quite easy the outside may need some help but be gental they are not joinedat the front by the door bur are at the rear by the boot so don't be to rough, there is a small plastic plug on the inside by the boot lid, both seals will lift away but DO NOT remove completely, sit them around the rear head rests, remove reg cover carefully as you will need to tape it back in place after.
you should now have the bear panel exposed, now looking at the top of the panel you will see 4 x 10mm bolts, you need to remove only 2 of them, the outside ones I think as this is a mounting bracket and needs to come out with the reg once undone (you will need a long extension and a UJ to get to the rear one if you window is up) take both bolts out, now look down to hole you removed the foam reg cover from you will see anther small bracket and a 10mm bolt this stops the reg from swinging take it out, a small scredriver (flat blade) as my hands are to big to get to the reg conector, there is a plastic clip which needs to be lifted slightly to allow the conector to be pulled off DO NOT break it, once the conector is off the whole lot can be lifted up and out.
This is what you will see, the glass is bolted to the regulator by 3 x 10mm bolts make a mental note of them, they corispond to the 3 round rubber/plastic gromets on the bare rear panel (these are used to adjust the rear window when it is shut) you wont need to worry about these at present but you will if you fit a new reg or cables.
the motor! now if you want to preserve you motor then remove the cables, to do this you will need an 10 mm socket I think and take off the 3 nuts that hold the motor on, once these are off you will be able to remove the motor turn it over and remove the 3 threded bolts that initially held the motor on, this will enable you to remove the face plate of the motor, before you remove the plastic intrnal wheel mark with touchup paint which cable goes where as there are two one winds from t he top and one from the bottom, I marked one of them with red paint corisponding to which cable and clip it went into and if it was top or bottom of the wheel, once this is done unravel it and take out cables. at this point you can ascertain if you need cables or a new reg.
How you may think, well :
1 the white plastic clips on the reg how badly is it damaged, you can not glue them not even super glue will stick them, I was lucky I had 2 regs so I can make a good one from the 2 as the same white plastic clip had broken on both of them.
2 What is the plastic wheel like inside the motor? when you open it you will notice the wheel is threaded for the cables to follow like a guide do they don't knot up, on my first reg I used the motor to many times with the chewed cables so the plastic threaded wheel is knackerd all the threads have been flattened by the cables, I supose with care you could recut them but my other motor is ok. nobody actually makes cables for these so we are humming and haring about trying them.
OK, once you have decided what to do you need to re-asemble the motor anyway and bolt it back on the reg, you will notice the window will now move up and down with ease so your car is NOT SECURE, what you need is two 14mm bolts with nuts or nyloc nuts and rubber washers, length about 35mm thread width 7mm, you don't want it to wide as it will not fit through the slides, push the glass to the top of its travel, and bolt it there, tight, I used both bolts one in each slide. you will find now window is solid, and can not be pushed down.
so put it back in the car, remember to reconect to window motor as I don't think the roof will work without this motor conected.
I put mine back in bolted the the reg in place but before I went on to put the panel back on I tried the roof to see if it would come up just to make sure there where no problems before I went ahead and put it all back together.
So there ya go, long winded but not actually that hard once you start to get into it., when I 1st did it it took me around 1.5 hrs to complete to give you some kind of idea of time scale.