head gasket

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rhedges
Posts: 1
Joined: Wed Oct 13, 2010 8:47 am
Currently Drives:: megane 1.5 dci 2007

head gasket

Postby rhedges » Wed Oct 13, 2010 8:57 am

i have just re fitted the cylinder head on my 2007 megane 1.5 dci 86. the problem now is that the engine runs but is knocking. on removal of the cly. head again, i found that the pistons have being touching tha valves. the timing was spot on, the valve clearances fine. on further inspection all four exh. valves have touched slightly and it would suggest that the head gasket is not thick enough, as this provides the only clearance between piston and valves, save for the ever so slight indentations on the pistons. old gasket gone so nothing to compare. new gasket measures 0.8 ml thick. any suggestions please.
ps. head not been skimmed before re fit.

    davelowe
    Driving Legend
    Posts: 3136
    Joined: Thu May 10, 2007 3:40 pm

    Re: head gasket

    Postby davelowe » Wed Oct 13, 2010 10:28 pm

    You torqued it up to the recommended Nm I hope?
    Silver 08 plate 5dr 1.5dci Dynamique 106 Tech Run (re-mapped)

    Red 03 plate 5dr 1.9 Dynamique dci120

    Best advice for Megane owners: sell it before it bankrupts you!

    tomalamix
    F1 Driver
    Posts: 1766
    Joined: Thu Jun 03, 2010 3:15 pm
    Currently Drives:: Megane II 1.5dCI 100HP

    Re: head gasket

    Postby tomalamix » Thu Oct 14, 2010 8:57 am

    Hy there,

    Why did you change the head gasket? Overheat? Oil or water leaks?

    Cheers

    moggiemegane
    Posts: 18
    Joined: Mon Mar 05, 2007 7:02 pm

    Re: head gasket

    Postby moggiemegane » Thu Oct 28, 2010 8:36 pm

    if it is a F8Q engine there are 3 different thicknes of gasket depending on how much the the piston crown is above the cylinder
    DETERMINING THE THICKNESS OF THE GASKET
    Checking piston protrusion
    Clean the piston crowns to eliminate any deposits.
    Turn the crankshaft in the normal operating direction
    by one turn to bring piston No. 1 close to
    TDC.

    Measure the piston protrusion.
    ONLY TAKE INTO ACCOUNT THE DIMENSION FOR
    THE PISTON WITH THE MAXIMUM PROTRUSION
    For a maximum piston protrusion :
    - less than 0.868, use a gasket marked by a tab
    with 2 holes,
    - between 0.868 and 1.000, use a gasket marked by
    a tab with 1 hole,
    - greater than 1.000, use a gasket marked by a tab
    with 3 holes.


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