Tuning box fitting and test

For all stuff related to modifying your car

Moderators: q292u, Ray, AndyAdmin, Stranger

User avatar
jim1.9dci
Passed Theory
Posts: 33
Joined: Fri Oct 10, 2008 4:06 pm
Currently Drives:: 53 1.9dci

Tuning box fitting and test

Postby jim1.9dci » Fri Mar 13, 2009 9:43 am

ordered a tuning box for my 1.9dci 120 yesterday afternoon from colin at tdtuning for the discount price of £120 and it arrived 8am this morning :cool: so here is a few pics of where to plug it in and where i mounted it (probably not the best place but its pretty secure) , im off to try it out now and see what its like..

Image
Image
Image

User avatar
downsyndromedhorse
Pass Plus
Posts: 234
Joined: Sun Jan 25, 2009 11:39 am
Currently Drives:: 3DR Black 1.9dci Megane 04 Plate 120 BHP
Location: Lincoln

Re: Tuning box fitting and test

Postby downsyndromedhorse » Sat Mar 14, 2009 9:26 am

How did it go?
I've got some money set aside which i'm thinking of spending on one of these.

If its not perfect i might just sace a few more pennies and get a full remap with a performance exhaust.
3DR Black 1.9dci Megane 04 Plate 160Bhp(ish) - K&N Panel Filter - Full HID Conversion - Pioneer TS-Q131C - Koni -35mm lowering Springs - JVC Head unit - EGR Blanked - Decat fitted

User avatar
jim1.9dci
Passed Theory
Posts: 33
Joined: Fri Oct 10, 2008 4:06 pm
Currently Drives:: 53 1.9dci

Re: Tuning box fitting and test

Postby jim1.9dci » Sun Mar 15, 2009 4:45 am

done about 150 miles with it now and its good, does a few more miles per gallon definately, and overtaking is easier you can feel the extra torque , not as big a gain as expected but still worth it, no downsides at all , no smoke or juddering or any warning lights all good so far :-) would like to get dyno to see the real gain

User avatar
pw981
Rally Driver
Posts: 1046
Joined: Thu Mar 24, 2005 11:55 am
Currently Drives:: 04 Megane 1.9dCi replaced with a 07 Toyota Auris 2.2 D-CAT 180
Location: County Durham

Re: Tuning box fitting and test

Postby pw981 » Sun Mar 15, 2009 12:00 pm

2004 Megane II 1.9dCi

User avatar
jim1.9dci
Passed Theory
Posts: 33
Joined: Fri Oct 10, 2008 4:06 pm
Currently Drives:: 53 1.9dci

Re: Tuning box fitting and test

Postby jim1.9dci » Sun Mar 15, 2009 7:58 pm

why would the turbo blow?

User avatar
pw981
Rally Driver
Posts: 1046
Joined: Thu Mar 24, 2005 11:55 am
Currently Drives:: 04 Megane 1.9dCi replaced with a 07 Toyota Auris 2.2 D-CAT 180
Location: County Durham

Re: Tuning box fitting and test

Postby pw981 » Mon Mar 16, 2009 1:14 am

from what I've heard, ECU remaps alter turbo boost pressures as well as other parameters (hence bigger power/torque hikes), where as tuning boxes just alter the amount of fuel going in to combustion.
2004 Megane II 1.9dCi

tdtuning
Posts: 15
Joined: Fri Jan 16, 2009 2:50 pm
Currently Drives:: Renault Megane II 1.5 DCi
Location: North East
Contact:

Re: Tuning box fitting and test

Postby tdtuning » Mon Mar 23, 2009 3:24 pm

well I have done 20,000 mile with a remap and a further 2000 with a box fitted turned up higher than we recommend and I have not blew my turbo. The box works as follows
The power comes from the fuel. If you increase the rail pressure the car will inject the fuel with higher pressure. Every engine can have more power than the manufacturer activates. The electronic unit activates it . When the fuel is pushed in at a higher pressure the ECU gets new sensor readings and alters boost etc accordingly.
Jim thanks for the Pics they look great do you mind if I steal them or use them even. Would love to find out the results if you do get it rolliing roaded as well.

mattj85
Posts: 6
Joined: Sat Mar 14, 2009 10:25 am
Currently Drives:: Renault Megane II 1.9 DCi Privledge
Location: Folkestone, Kent
Contact:

Re: Tuning box fitting and test

Postby mattj85 » Wed Apr 15, 2009 6:39 pm

How comes you only paid £120.00 when their website quotes £299.99

Renault Megane 1.9 dCi (88 kW / 120 PS) 11.02 -
Standard 88 (120)
Optimised 105 (143)

Would love one but aint getting one for £300 !! Can get a remap for that !!

User avatar
jim1.9dci
Passed Theory
Posts: 33
Joined: Fri Oct 10, 2008 4:06 pm
Currently Drives:: 53 1.9dci

Re: Tuning box fitting and test

Postby jim1.9dci » Sun Apr 19, 2009 6:56 pm

yeah no prob td use pics, the price was discount for forum members and i think they are about 150 normally

Poddy
Pass Plus
Posts: 210
Joined: Mon Oct 27, 2008 2:20 am
Currently Drives:: Kia Cee'd 1.6 CRDi
Contact:

Re: Tuning box fitting and test

Postby Poddy » Mon Apr 20, 2009 1:57 am

the main reason why the turbos blow in the 1.9 dci is because when they get serviced who ever does the service doesnt change the filter for the turbo, which clogs up and then no oil gets to the turbo causing it to blow, most diesel turbos can handle pressures up to 20psi when i had my megane i had a boost gauge fitted to it and had cranked the boost up to 22psi, stuck it well never had a problem with it.
07 Kia Cee'd 1.6 CRDi
Remapped

User avatar
downsyndromedhorse
Pass Plus
Posts: 234
Joined: Sun Jan 25, 2009 11:39 am
Currently Drives:: 3DR Black 1.9dci Megane 04 Plate 120 BHP
Location: Lincoln

Re: Tuning box fitting and test

Postby downsyndromedhorse » Mon Apr 20, 2009 12:05 pm

Whats the pressure on the turbo as standard?
3DR Black 1.9dci Megane 04 Plate 160Bhp(ish) - K&N Panel Filter - Full HID Conversion - Pioneer TS-Q131C - Koni -35mm lowering Springs - JVC Head unit - EGR Blanked - Decat fitted

Poddy
Pass Plus
Posts: 210
Joined: Mon Oct 27, 2008 2:20 am
Currently Drives:: Kia Cee'd 1.6 CRDi
Contact:

Re: Tuning box fitting and test

Postby Poddy » Mon Apr 20, 2009 8:08 pm

i think its about 16-17 psi im not sure as i didnt have a boost gauge on the car untill after i fitted a boost controller
07 Kia Cee'd 1.6 CRDi
Remapped

tdtuning
Posts: 15
Joined: Fri Jan 16, 2009 2:50 pm
Currently Drives:: Renault Megane II 1.5 DCi
Location: North East
Contact:

Re: Tuning box fitting and test

Postby tdtuning » Thu Aug 06, 2009 11:06 am

mattj85 wrote:How comes you only paid £120.00 when their website quotes £299.99

Renault Megane 1.9 dCi (88 kW / 120 PS) 11.02 -
Standard 88 (120)
Optimised 105 (143)

Would love one but aint getting one for £300 !! Can get a remap for that !!


Hi sorry not been on the site for a while, the £299 Box is an aluminium cased box exactly the same function just in a better housing.... the £150 unit (now £179.00) does exactly the same but obvisouly in just a platic housing, we are now offering multi-channel boxes as well however these are alot more expensive at around £389.00 they plug into not just the rail sensor but rail and boost, and there are a few more boxes which of 3, 4 or 5 channel applications for certain vehicles. The plastic 1 channel boxes are still available at a discount price now £130 but i will give you free delivery as well.

I can offer discounts on the aluminium boxes as well if your after any other type of box.
Thanks www.tdperformance.co.uk

spungal69
Posts: 19
Joined: Wed Jun 13, 2007 10:44 am

Re: Tuning box fitting and test

Postby spungal69 » Tue Sep 29, 2009 8:33 pm

Poddy wrote:the main reason why the turbos blow in the 1.9 dci is because when they get serviced who ever does the service doesnt change the filter for the turbo, which clogs up and then no oil gets to the turbo causing it to blow, most diesel turbos can handle pressures up to 20psi when i had my megane i had
a boost gauge fitted to it and had cranked the boost up to 22psi, stuck it well never had a problem with it.



Where is the filter for the turbo? Do you mean the engine oil filter??

User avatar
direstraits
Advanced Driver
Posts: 411
Joined: Mon May 19, 2008 9:32 am
Currently Drives:: History: Renault Megane II Touring 1.5 dci 106HP, Clio III 1.2 16v 75HP
Laguna III Ph2 Exception
Location: Denmark

Re: Tuning box fitting and test

Postby direstraits » Tue Sep 29, 2009 9:09 pm

Mathematics are as follows: more power=more heat. The cooling system on your car is optimized for the power you get as standard. Any increase in power means much higher increase in heat (ICE is a heat engine), and there is no way for the heat to escape from the system. Valves, pumps, turbine are the parts that suffer the most.
2008-2011 MII GT 1.5 dCi 106HP,
2011- Laguna III ST Excep. 1.5 dCi 110 FAP 17" 215/50 Mich. Primacy HP, 16" 195/60 Mich. A4
2012- Clio III 5d Avant. 1.5 dCi 75 FAP 15" 185/60 Mich. Energy Saver, 15" 185/60 ContiWinterContact TS800


Return to “Modifications”

Who is online

Users browsing this forum: No registered users and 14 guests